Cat TH357D / TH408D / TH3510D
Maintenance & Service

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Parts Reference Guide

* Download TH357D / TH408D / TH3510D Parts Reference Guide document.

Standard Maintenance Greases

Previous Cat Product Name Cat Ultra5 Moly Number 1 Cat Ultra Moly  Number 2  Cat Advanced 3 Moly
Current Cat Product Name Cat Extreme Application Grease 1 Cat Extreme Application Grease 2 Cat Prime Application Grease
Grade (NLGI) 1 2 2
Melting Point C° (F°) 260 (500) 260 (500) 260 (500)
Ambient Temperature C° (F°) -35 to +40 (-31 to +104) -30 to +50 (-22 to +122) -20 to +40 (-4 to +104)
Base Oil Type Mineral Mineral Mineral
Color Dark Grey Dark Grey Dark Grey
Cartridge (390 g/14 oz) 452-5996 452-6001 452-6006
Plastic Pail (5 kg/11 lb) - - -
Plastic Pail (16 kg/35 lb) 452-5999 452-6004 452-6009
Keg (55 kg/120 lb) 452-5998 452-6003 452-6008
Drum (180 kg/400 lb) 452-5997 452-6002 452-6007

 

Greases For Unique Applications And Environments

Previous Cat Product Name Cat Arctic Platinum Cat Desert Gold Cat Multipurpose Hammer Paste
Current Cat Product Name Cat Extreme Application Grease - Arctic Cat Extreme Application Grease - Desert Cat Utility Grease
Grade (NLGI) 0 2 2 2
Melting Point C° (F°) 230 (446) 280 (536) 260 (500) 230 (446)
Ambient Temperature C° (F°) -35 to +40 (-31 to +104) 30 to +50 (-22 to +122) -30 to +40 (-22 to +104) -20 to +1100 (-4 to +2012)
Base Oil Type Semi-Synthetic Mineral Mineral Mineral
Color Dark Grey Dark Grey Blue Bronze
Cartridge (390 g/14 oz) - 452-6016 452-6011 130-6951 (standard) 317-8491 (autolube)
Plastic Pail (5 kg/11 lb) - - - 133-8807
Plastic Pail (16 kg/35 lb) 508-2187 452-6019 452-6014 -
Keg (55 kg/120 lb) 508-2186 452-6018 452-6013 -
Drum (180 kg/400 lb) 508-2185 452-6017 452-6012 -
Part Description Part Number Quantity
Standard Battery 175-4390 1
Cold Start 459-9626 2

Planned Maintenance 

First 250 Hours
Telehandlers
Transmission Oil Change Transfer Case Fluid Front Differential Oil Change Front Final Drive Oil Change (each side) Rear Differential Oil Change
Sales Model Serial Number Prefix Filter Change Oil Quantity - Liter (Gallon) Breather Oil Quantity - Liter (Gallon) Oil Quantity - Liter (Gallon) Plug (with sealing washer) Friction Modifier Oil Quantity - Liter (Gallon) Plug (with sealing washer) Oil Quantity - Liter (Gallon) Plug (with sealing washer) Friction Modifier
TH357D
TH408D
TH3510D
TD6
TH9
TH3
471-7003 14 (3.7) 9G-5127 2.75 (0.7) 6.15 (1.6)* 304-2241 197-0017* 1.6 (0.4) 299-7170 7.5 (1.98)* 304-2241 197-0017*

 

First 250 Hours
Telehandlers
Rear Final Drive Oil Change (each side)
Sales Model Serial Number Prefix Oil Quantity - Liter (Gallon) O-Ring
TH357D
TH408D
TH3510D
TD6
TH9
TH3
1.6 (0.4)* 299-7170

*If axle fluid does not contain LS Additives, up to 5% Friction Modifier must be added. Reduce oil by 5% to accommodate. Pre-Mix before placing in axle. See Service Manual for details.

Every 500 Hours
Telehandlers Engine Oil / Filter Change Fuel Filter Change Lubricate Machine Cabin Air
Sales Model Serial Number Prefix Engine Engine Serial Number Prefix Filter Number Oil Quantity - Liter (Gallon) Primary (In-Line) Fuel Filter Fuel Water Separator Element Prime App Grease Recirculating Element Fresh Air Element
TH357D
TH408D
TH3510D
TD6
TH9
TH3
4.4 JKT 7W-2326 9 (2.4) DEO-ULSTM 472-1149 472-1148 384-8512 360-8960 479-4133 481-6649
3.4 CJ4, CN5 441-6852 8.8 (2.1) DEO-ULSTM - 360-8958 311-3901
Every 750 Hours
Telehandlers Hydraulic Oil / Filter Change Hydraulic Tank
Sales Model Serial Number Prefix Engine Engine Serial Number Prefix Filter Element Breather
TH357D
TH408D
TH3510D
TD6
TH9
TH3
4.4 JKT 481-6649 473-9271
3.4 CJ4, CN5 -
Every 1000 Hours
Telehandlers Cabin Air Auxiliary Drive Belt Transmission Oil Change Transfer Case Fluid
Sales Model Serial Number Prefix Engine Engine Serial Number Prefix Recirculating Element Fresh Air Element
With AC Without AC Filter Change Oil Quantity Liter (Gallon) Breather Oil Quantity Liter (Gallon)
TH357D
TH408D
TH3510D
TD6
TH9
TH3
4.4 JKT 528-8853 473-2651 365-2985 286-7845 471-7003 14 (3.7) 9G-5127 2.75 (0.72)
3.4 CJ4, CN5 422-0655

 

Every 1000 Hours (continued)
Telehandlers Front Differential Oil Change Front Final Drive Oil Change (each side) Rear Differential Oil Change Rear Final Drive Oil Change (each side)
Sales Model Serial Number Prefix Engine Engine Serial Number Prefix Oil Quantity Liter (Gallon) Plug (with sealing washer) Friction Modifier Oil Quantity Liter (Gallon) Plug (with sealing washer) Oil Quantity Liter (Gallon) Plug (with sealing washer) Friction Modifier Oil Quantity Liter (Gallon) O-Ring
TH357D
TH408D
TH3510D
TD6
TH9
TH3
4.4 JKT 6.15 (1.6)* 304-2241 197-0017* 1.6 (0.4) 299-7170 7.5 (1.98)* 304-2241 197-0017* 1.6 (0.4) 299-7170
3.4 CJ4, CN5

The 1,000 hour and 1,500 hour services include the 500 hour interval parts.
*If axle fluid does not contain LS Additives, up to 5% Friction Modifier must be added. Reduce oil by 5% to accommodate. Pre-Mix before placing in axle. See Service Manual for details.

Every 1000 Hours
Telehandlers Cabin Air Auxiliary Drive Belt Transmission Oil Change Transfer Case Fluid
Sales Model Serial Number Prefix Engine Engine Serial Number Prefix Recirculating Element Fresh Air Element
With AC Without AC Filter Change Oil Quantity Liter (Gallon) Breather Oil Quantity Liter (Gallon)
TH357D
TH408D
TH3510D
TD6
TH9
TH3
4.4 JKT 528-8853 473-2651 365-2985 286-7845 471-7003 14 (3.7) 9G-5127 2.75 (0.72)
3.4 CJ4, CN5 422-0655

 

Every 1000 Hours (continued)
Telehandlers Front Differential Oil Change Front Final Drive Oil Change (each side) Rear Differential Oil Change Rear Final Drive Oil Change (each side)
Sales Model Serial Number Prefix Engine Engine Serial Number Prefix Oil Quantity Liter (Gallon) Plug (with sealing washer) Friction Modifier Oil Quantity Liter (Gallon) Plug (with sealing washer) Oil Quantity Liter (Gallon) Plug (with sealing washer) Friction Modifier Oil Quantity Liter (Gallon) O-Ring
TH357D
TH408D
TH3510D
Every 1500 Hours
Telehandlers DEF Pump Filter Engine Coolant Engine Breather Hydraulic Oil
Sales Model Serial Number Prefix Engine Engine Serial Number Prefix Filter Element Coolant Liter (Gallon) Engine Crankcase Breather Oil Quantity Liter (Gallon)
TH357D
TH408D
TH3510D
TD6
TH9
TH3
4.4 JKT 466-8288 22.6 (6.0) 339-1048 97 (25.6)
3.4 CJ4, CN5 481-3598

TD6
TH9
TH3 4.4 JKT 6.15 (1.6)* 304-2241 197-0017* 1.6 (0.4) 299-7170 7.5 (1.98)* 304-2241 197-0017* 1.6 (0.4) 299-7170 3.4 CJ4, CN5

The 1,000 hour and 1,500 hour services include the 500 hour interval parts.
*If axle fluid does not contain LS Additives, up to 5% Friction Modifier must be added. Reduce oil by 5% to accommodate. Pre-Mix before placing in axle. See Service Manual for details.

Every 2000 Hours Telehandlers DEF Tank Filter
Sales Model Serial Number Prefix Engine Engine Serial Number Prefix Filter
TH357D
TH408D
TH3510D
TD6
TH9
TH3
4.4 JKT 461-9113
3.4 CJ4, CN5

Technical Specifications

* Dimensions listed may vary depending on machine configuration.

Telehandlers
Sales Model Serial Number Prefix Weight
TH357D TD6 17,163 lb 7785 kg
TH408D TH9 18,797 lb 8526 kg
TH3510D TH3 20,170 lb 3493 kg
Telehandlers
Sales Model Serial Number Prefix Dimensions
TH357D TD6 Rated Load Capacity 7,700 lb 3493 kg
Maximum Lift Height 23' 7 m
TH408D TH9 Rated Load Capacity 8,800 lb 3992 kg
Maximum Lift Height 24.9' 7.6 m
TH3510D TH3 Rated Load Capacity 7,700 lb 3493 kg
Maximum Lift Height 32.1' 9.8 m